Comau expands Jeep manufacturing lines in Brazil & More News Here

Comau has expanded the end-to-end physique manufacturing lines at one of the vital trendy automotive manufacturing vegetation in the Brazilian state of Pernambuco to provide the brand new 7-seat Jeep Commander SUV.

Comau has been tasked with rising the flexibleness of 14 advanced lines to deal with 4 completely different automobile fashions in a very random manufacturing move.

The elevated flexibility additionally extends to model-specific meeting, welding and high quality inspection operations based mostly on out there inputs.

This characteristic helps optimize Jeep’s manufacturing volumes in mild of the worldwide pandemic, when elements could also be scarce for some fashions, as a result of the system can routinely prioritize automobiles for which the inputs are all in inventory.

Furthermore, the lines, every of which encompasses a mixture of automated, semi-automated and handbook operations, had been put in through the plant’s pure downtime to make sure minimal impression on manufacturing.

Based on a lean manufacturing method, Comau’s revolutionary resolution delivers elevated course of optimization and management. This is achieved via fewer handbook operations, the deployment of superior automation merchandise, and the discount of auxiliary tools.

For instance, cameras are used to detect elements by form, as an alternative of sensors and photocells, and full-line 3D scanning in any respect stations ensures seamless robotic alignment.

Other superior automation merchandise, together with proprietary laser welding, imaginative and prescient methods and the RHEvo Roller Hemming resolution, had been additionally deployed.

As such, Jeep advantages from elevated mannequin flexibility, improved tools effectivity and enhanced high quality inspection capabilities.

Finally, to assist shield the scalability of the shopper’s funding, the complete undertaking was designed to allow Jeep to introduce new fashions in the long run.

After mapping the precise manufacturing cycles, Comau engineers labored with simulated cell gadgets to accumulate a extra full imaginative and prescient of the proposed meeting line structure modifications previous to deployment.

This allowed the crew to optimize on-site commissioning and preserve deployment-related downtime to a minimal. In the top, a complete of 24 new robots, 24 new welding weapons, and 4 conveyors had been added to the over 620 meeting and welding robots already put in in the plant.

Laerte Scarpitta, Comau cluster chief for the Americas, says: “Meeting Jeep’s difficult necessities has led us to broaden our revolutionary framing stations to 4 fashions for the very first time.

“This important project win is a direct result of our capacity to support the customer in every step of the manufacturing process, and it is great to see our cutting-edge assembly solutions produce this new 7-seat SUV.”

In addition to granting elevated flexibility and efficiency, Comau’s in-depth data and full integration with Jeep’s engineering crew assured the automaker that the undertaking can be executed proper and can be executed on time.

Sure sufficient, regardless of a 2-month Covid-related shutdown, Comau Brazil was in a position to full each undertaking section forward of schedule.

Mateus Marchioro, Jeep Brazil plant supervisor, says: “From the very begin, Comau has demonstrated its technical competence, automation experience and dedication to our success.

“Their total manufacturing solution requires less auxiliary equipment and fewer manual processes. We’re happy with the overall performance of the new lines.”

Representing Comau’s international capability to answer advanced challenges whereas assembly the very best manufacturing requirements, the Brazilian-led undertaking benefited from direct assist from Comau Romania, Comau Italy and Comau China.

As such, Comau Brazil leveraged its native presence and longstanding experience in automation, digitalization and clever applied sciences to ship the velocity, high quality and effectivity prospects like Jeep can depend on to provide their premium automobiles.

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